What is Industrial Automation?

What is Industrial Automation?

Industrial Automation

Industrial automation is the use of robotics, machines and control systems to perform tasks that were traditionally carried out by human workers. Automation can improve productivity, quality and safety in manufacturing and other industrial applications.

Automation technology includes a wide range of tools and technologies, such as robots, numerical control (NC) machine tools, programmable logic controllers (PLCs), computer numerical control (CNC) systems and industrial sensors. Automation systems can be integrated into existing production lines or stand-alone and can be used to collect data for preventative maintenance of the equipment.

Get a Quote

Fill The Form

Industrial automation offers a number of benefits over traditional manual labor. Automated facilities can work faster and more accurately than human workers, and they can operate around the clock without tiring and can collect data for monitoring the health status of the equipment and reduce waste. Automation can also help to improve safety in hazardous environments.

In recent years, industrial automation has been adopted by a number of industries, including automotive manufacturing, food and beverage processing, pharmaceuticals and electronics assembly. The trend is expected to continue as companies look for ways to improve efficiency and competitiveness.

Industrial automation can make production lines safe and uses logic-based programs to operate machinery and other industrial equipment technologies. The machine makes decisions without any human input based on its programming to unlock the efficiency of your work.  

Though this may seem complicated at first glance, let us look at what Industrial Automation is through the lens of a small example. 

What are Industrial Automation & Types of Industrial Automation solutions!

In modern factories and warehouses, the industry has always been automated. Industry automated systems employ controls such as computers, software, and robotic devices to perform traditionally manual work.

This advanced technology automatically manages industrial building equipment, significantly reducing operator participation. Automation systems generally comprise feedback loops and sensor software that can manually change operations to reach an optimal value if real-time data trigger them.

An industrial production process usually starts with raw materials from one machine, then gets processed by the next in a sequence of many.  

Today, industrial automation is involved in the production line of many industries. Any given machine can be an electromechanical device such as motors or drills. Still, they can also be chemical machines like ovens and dryers - whatever it takes to produce the desired final product. However, thinking about an industry without a control system can be challenging. 

Automation Project?

Get a quote

What is Industrial Automation, Their Types, and what Hierarchy of an Industrial Automation System?

The rapidly increasing competition in the industry requires quality products at a competitive price. Currently, the most influential way to solve this issue is industrial automation.

Industrial automation improves product quality and reduces production and design costs by integrating innovative technologies with services. Various sectors are considering different products to address their challenges with automated devices.

What is an example of industrial automation?

Advanced robotics can make crucial decisions in manufacturing operations. Robotic and CNC machines are excellent examples of today's modern automation equipment. Automated devices can control events in a variety of ways and increase efficiency by monitoring data which leads the production line to reduce waste.

Consider this example where a human hand would take control of what had to be done manually. Let us say we have an oven that needs a certain amount of heat but cannot go over it. Someone has been tasked with reaching the right temperature and then maintaining it for 30 minutes.

To ensure they do not miss anything, they check on the oven periodically while monitoring how much fuel is needed to go into the oven at any given time - all through trial and error. With industrial automation, though, everything takes care of itself.  

Engines use valves to control systems for fuel supply to different engine parts. A computer also controls this valve so that it will open if a certain temperature threshold is met. As time passes and the optimum temperature has been reached, it closes again so that no excess gas is being fed into the engine, which would generate too much heat - this could damage other parts such as cylinders or pistons.  

When 30 minutes have elapsed (indicated by an alarm from the computer), another set of commands takes over automatically until all tasks have been completed successfully; at this point, there is no need for human intervention whatsoever!  

Increase Quality and Flexibility in Your Manufacturing Process

In the past, automated systems were intended to enhance productivity and save costs associated with manual operations. Nevertheless, automation is moving away from increasing quality and flexibility in manufacturing. The piston fittings for cars were manually installed in the engine with a rate of 1-1.5% in some cases. Automated machines carry out this task, averaging around 0.000-11% errors per hour.

Motivation for Industrial Automation!  

The term 'Automation' was first coined by an engineer from Ford Motor Company, who pioneered industrial automation and manufacturing assembly lines. At the start of the Industrial Revolution, production was reliant on the human hand. Yet now, it relies solely on automated machines programmed to complete specific tasks without error when given instructions.  

This type of automation is geared toward optimizing efficiency; for instance, if one device needs certain materials to finish its job and another machine requires a different material - instead of relying on what is being delivered at that moment which might cause setbacks due to miscommunications.  

Each will send out requests for what they need through signals known as triggers so other sources can deliver them efficiently. With the start of the Industrial Revolution, industry and business strategy changes began to take effect.

The goals of Industrial Automation are:

• Increase productivity  

• Reduce costs solutions (especially for human-based labor) 

• Improve quality

• Use resources efficiently

• Generate greater profit

What are the 4 types of automation?

Several automations has been identified in manufacturing, including (1) Fixed automation, (2) Programmed automation, (3) flexible automation, and (4) Integrated automation.

1. Fixed Automated System!

   Now that we have seen a little about the basic layout of an industrial automation system let us continue exploring how Fixed Automation Systems work. Unlike Variable Automation Systems, which allow for manual modifications, Fixed Automations Systems operate at the same rate all day long with no change from one shift to another. These systems are typically found in manufacturing or food service industries, where high-volume production is key to success and productivity.  

2. Programmable Automation System!

   In a Programmable Automation System, the sequence of operations, as well as the configuration of the machinery, can be changed using electronic controls. This system typically takes significant time and effort to reprogram the machines and is most often used in batch process production to improve productivity. 

3. Flexible Automation Solutions!

   A Flexible Automation System is usually always controlled by computers and is often implemented where the product varies frequently. Based on the code given by an operator to a computer, it acquires the necessary tools or equipment needed to produce different effects- just like how there could be countless versions of one car model depending on its year or trim level. CNC machines are one of the best examples of this system.  

4. Integrated Automation System!

   An Integrated Automation System is a set of independent equipment, processes, and data, all working synchronously under the command of control systems to implement an automation system for production. In other words, it is when you use CAD software or computer-controlled equipment such as robots or computers to do your work instead of relying on people. 

Industrial Automation Process! 

There are many different ways to depict what an Industrial Automation Process entails. Still, this simple hierarchy of three-stage representation of a typical Industrial Automation Application is the easiest way.  

1. Supervisor Level 

   At the pinnacle of all hierarchies, supervisors are responsible for overseeing processes until they run smoothly. This position typically entails having multiple Industrial PCs, often available as Desktop Panel or Rack-mounted Computers.

   These computers run on standard Operating Systems with a particular software package from the supplier that provides them with industrial process control capabilities. The primary purpose is process visualization and parameterization. A unique industrial Ethernet is used for communication, which can be gigabit LAN or any wieless topology (WLAN).  

2. Control Level!

   A Programmable Logic Controller is a device that executes automation-related processes. PLCs are usually microprocessor-based and often use 16-bit or 32-bit microprocessors; they manage these processes because they provide real-time computing capability. A PLC can interface with multiple input/output equipment - such as sensors, lights, and motors - and communicates with other systems through different types of wireless communications protocols - like CAN.  

3. Field Level!

   Various devices in the field (such as sensors and actuators) are field-level equipment in the manufacturing process. Sensors like temperature, optical, pressure, etc., and actuators like motors, valves, switches, etc., are interfaced to a PLC through a field bus. Point-to-point connections allow for communication between these devices and their corresponding PLCs. Wired or wireless networks may be used here depending on factors such as cost and mobility, enabling diagnostics of the various components connected throughout the installation of machines.  

More About Industrial Automation Solutions! 

In addition, an industrial automation solutions system also requires two significant systems. These are  

• Industrial Power Supply  

• Security and Protection  

Power requirements of different systems at different levels of the hierarchy can be significantly different - for example, PLCs usually run on 24V DC. In contrast, heavy motors are either powered by one of three phases of AC. Therefore, various proper input power supplies are needed to function without any trouble.

Advantages of Industrial Automation

Let's have a look at the advantages of industrial automation:

• Reduced operating costs: Industrial automation reduces healthcare and employee pay time. Industrial automation is also not dependent upon other workers' benefits like pension protections, bonus programs, etc. 

• Even if this initial expense is highly significant, it saves wages and thus leads to substantial savings for the company. 

• Maintenance costs associated with machines for industrial automation are lower because they rarely fail. 

• When this fails, only technicians and computer technicians must do it.

• Human operators doing tedious jobs can be replaced with automated equipment.

• This eliminates the need for human operators to do tasks in hazardous environments involving extreme temperatures, pollution, intoxicating elements, or radioactive substances.

• Tasks typically challenging for a person may seem easy to control system.

• These include lifting heavy and large loads, working with highly tiny objects, etc.

• Production goes much faster and less costly when the operator is automated.  

• Automation also provides quality control checks for consistency and uniformity.  

• The economy will improve significantly, positively impacting the standard of living across society.  

Now, let's have a look at the disadvantages:

• Jobs are being lost due to the increasing popularity of machines and automation.

• With most tasks involving manual labor, it is not easy to automate everything with today's technology.

• Some things cannot be automated—for example, goods with irregular shapes or varying dimensions.

• Machines may only work well for large-scale production runs, repetitive processes, or items where consistency is key.

• Automation systems require lots of time and money up front; they also need people skilled in service and maintenance. 

• What is the use of industrial automation?

• Industrial Automation Technology provides companies with enhanced security and a reduced cost while increasing product development quality. Having these advantages helps companies increase profits and productivity.

What is the use of industrial automation?

Industrial Automation Technology provides companies with enhanced security and a reduced cost while increasing product development quality. Having these advantages helps companies increase profits and productivity in the production line.

What Can We Build For You?

Regardless of your industry or industrial automation needs, IndustLabs has the experience and manufacturing facilities to design and build your automation equipment. We have an experienced engineering and quality control team dedicated to providing the best solution to your automation needs..

Our manufacturing facility in Dallas, TX is staffed with experienced engineer technicians, ensuring your automation equipment meets safety and performance criteria. At IndustLabs, we feature a variety of automation solutions. If you have questions regarding any of our products, their function or applicability to your project, give us a call, +1(877)945-2272 or contact us for information without obligation. 

Automation Project?

Get a quote

What is Cyber Security?

What is Cyber Security? - All You Need to Know About Cyber Security

Due to the rise in cybercrimes, there is a dire need for awareness of cyber security, and its practice is becoming more and more essential. We will cover cyber security, types, practices, and more.

What is Cyber Security?

It's is a Question frequently asked by IndustLabs. Cyber Security is a practice to guard electronic systems, networks, programs, and servers against cyber-attacks. It is also implemented to mitigate cyber threats. Cyber-attacks are usually intended to gain access to the user's sensitive information or exploit the information. A Cyber Security Expert prevents cyber-attacks by using several methods, same as IndustLabs prevent the loss of their costumer's time.

Why is Cyber Security Essential?

The rapid growth in cyber-attacks is mainly due to vulnerabilities present everywhere in the digital world about which we are typically not aware, and cybercriminals take the advantage to exploit it. To be safe from it, you must be well aware of cyber security and its practices. Hackers use modern techniques, making it essential for businesses to hire Cyber Security experts to identify and attenuate cyber threats. In addition, individuals must be aware of cyber threats and safety measures to prevent exploiting their sensitive information.

Types of Common Cyber-Threats

Cyber threats are actives done by a cyber-criminal to steal, disrupt or damage a user's data. By having its knowledge, we can prevent ourselves from malicious acts.

Malware

Malicious malware is launched when a user enters a malicious link or attachment and installs the application. The Main intention of cybercriminals is to disrupt or damage a user's computer. These are types of malware:

• Ransom ware 

This type of malware blocks users' access from the computer until a ransom is paid. 

• Trojans

It is a type of malware disguised by the authorized software. It collects and damages data.

• Spyware

Cybercriminals spy on users' activity and use their sensitive information through this type of malware.

• Botnets

It is a network of malware-affected devices used by cybercriminals to perform illegal online tasks.

• Viruses

It attaches itself with clean files to get into the computer. Then, it spreads throughout the computer and infects files. It can also transfer from one computer to another through files sharing, network, and attached files.

Phishing

It is fake communication often carried out through email. Cybercriminals appear to be legitimate websites to gain the user's trust. It instructs the user to share sensitive information such as bank account information. 

SQL Injection

Structured Query Language (SQL) is a cyber-attack intended to control or steal information from a database. It is resulted by inserting malicious code in a server that uses SQL. The server releases information when it is infected.

Man-in-the-Middle 

In this type of threat, a cybercriminal intercepts a conversation between two individuals and steals sensitive information. 

Social Engineering

It is a harmful act committed by actors to steal information from consumers. For example, they contact a user introducing them belonging to a trusted company and asking for user information such as bank account information, social media account passwords, etc.

Types of Cyber Security

The use of Cyber Security is not a constraint. Cyber Security experts work in these different categories of Cyber Security to ensure complete safety from cyber threats and attacks:

• Network Security

Its objective is to protect the Computer network from attacks performed inside and outside the network.

• Application Security

Adding and testing security measures to a program to secure sensitive data and decrease vulnerabilities.

• Clouds Security

It protects cloud-based data, applications, and infrastructure from cyber threats and attacks.

• IoT Security

Internet of Things (lot) security aims to protect the Internet of Things, including electronic and internet-connected appliances.

• Critical Infrastructure Security

It is practiced to defend cyber-physical systems such as traffic lights and electric grids against cyber threats and attacks.

Get a Quote

Fill The Form

Best Cyber Security Practices

Following are the best practices IndustLabs highly suggests you implement to reduce vulnerabilities, cyber-attacks, and cyber threats:

• Strong Passwords and Multifactor Authentication

Don't set a password, one can guess, as hackers nowadays use robust algorithms to crack complex passwords. Instead, set a strong password that should be as long as 12 characters and include upper-case letters, lower-case letters, and numbers. Multifactor authentication is a process that includes a two-step process to have access to a resource. Enabling it is always a plus point as it acts as a safety barrier.

• Use VPNs and Secured Wi-Fi

The use of private and secure Wi-Fi mitigates the threat of cyber-attacks significantly. However, information sent and received using insecure or public Wi-Fi is vulnerable. Use VPN if you're using a public network.

• Use Anti-Virus and Anti-malware Software

Antivirus and anti-malware software adds an extra layer of protection and decreases your vulnerabilities. Anti Malware destroys active malware from your system.

• Use Secure and Updated Hardware

Outdated hardware may not support the latest security software and may dawdle in responding to malware. Make sure the hardware used by your employees or for your personal use is secure and is up to date.

• Avoid Opening Links Directly

Avoid opening unauthorized links directly; instead, try to open them on the browser.

• Back up Essential Data

You may lose all your data in a security breach. So it's safer to back up your essential information.

• Train Your Employees

Organizations like IndustLabs train their employees to work with excellence. You must also train your employees to implement cyber security practices and educate them about best cyber security practices, cyber-attacks, and cyber threats.

• Avoid Opening Suspicious Documents

Opening suspicious files can be hazardous and malicious. Opening scanned files are much safer and can protect you from viruses.

Myths About Cyber Security

There must be no leniency in implementing Cyber Security policies, both individually and collectively. Still, the following are some myths circulating about cyber security which develop our lenient behavior towards it:

Cybercriminals Neglect to Target (SMBs)

Although small and medium businesses (SMBs) are not targets of spray and pray cyber-attacks, it does not mean cybercriminals neglect them. Cybercriminals breach a thing that they find easy, mainly (SMBs) lack of cyber security team and security software. Therefore, they can easily be targeted and can face serious trouble if a cybercriminal gets into one of them.

Cyber Criminals are Outsiders

Cybercriminals are not always outsiders; insiders can also be a more severe threat if they are involved in malicious activities or working for a hacker group.

Anti-Virus and Anti-Malware are Enough

Antivirus and anti-malware are essential to protect an organization's network, but they are not alone not enough to counter all risks. Cyber Security teams, plans, and strategies are needed to encompass every threat.

Our Strong Passwords are Enough to Avoid Data Breach

Strong passwords are the first step to avoid a data breach, but still, they cannot be considered thoroughly enough. Therefore, organizations should also employ two-factor authentication and data access monitoring which adds an extra defensive layer.

Password is Enough to Keep Wi-Fi Secure

Wi-Fi password is considered safe and secure in a small working space. Still, public Wi-Fi, which has a password, can also be compromised. Passwords only constraint the number of users to use the network. Users can access the information being transmitted on the network. Employees should employ Virtual Private Networks (VPNs) to work in a secure network connection.

PLANNING YOUR NEXT PROJECT?

Hyperautomation

Hyperautomation- A Technology that Leads to Progress

Hyperautomation is a business-driven, constrained technology that allows organizations to swiftly identify, validate, and automate as many businesses and IT activities as possible. Artificial intelligence (AI) and machine learning are examples of hyper automation, systematically applying multiple developments, tools, or stages.

It takes a step further by increasing robotization. As a result, Gartner named hyperautomation one of the year's top ten innovative technological developments. With a variety of technologies such as Robotic Process Automation (RPA), machine learning (ML), and artificial intelligence (AI) collaborating to computerize complicated business processes—where formerly professionals were required—Hyperautomation is paving the way for a true digital revolution.

Get a Quote

Fill The Form

Automation of Industries with Hyperautomation

Hyperautomation is a genuine change facilitated by technologies such as Robotic Process Robotization (RPA), Machine Learning (ML), and Artificial Intelligence (AI). It automates convoluted business procedures, which necessitated the need for theme specialists in the first place; this is an extension of traditional business process automation cycles. By combining AI developments with RPA, hyperautomation enables robotization to undertake virtual chores formerly handled by business employees; this propels you into a more advanced position for identifying and generating robotization procedures. It enables IndustLabs to connect business intelligence fabrics, test complex requirements, and spread mortal ability and robotization expertise.

What is hyperautomation, and why is it necessary in today's world? Also, explain why detectors are needed to enhance Hyperautomation at that time. Different adaptive Technologies, such as dedicated work process procedures and specific regions of Conjurations connected to Hyperautomation, are diagrammatically discussed. This focus also identifies and discusses the capabilities of hyperactive-robotization for enterprises. Hyperautomation is being utilized to improve the efficacy and longevity of motorized conditioning significantly. It includes discourse, disclosure, plan, estimation, observation, and a sophisticated robotization corridor, among other mechanized biases. Later on, it's an ideal world for coordinating style in class accessories and encouraging new working methods.

Hyperautomation and Business Process Management

It's critical to evaluate the benefits and drawbacks of Hyperautomation and other technological breakthroughs, as well as their complementarities. In that respect, both Hyperautomation and BPM are related disciplines with mutually beneficial goals. Still, BPM is a multi-faceted approach to improve business execution via patient cycle augmentation, improvement, and motorized change.

How could technology experts and individuals work flawlessly with BPM? One BPM drive is BPMS, a complete programming stage that contains a broad range of features such as process planning, examination, and observation. Hyperautomation, on the other hand, handles conservative, time-consuming tasks and performs operations in the same way as a human would. Hyperautomation is responsible for tedious chores that may be entirely dedicated to programming robots. At the same time, BPMS is used to plan start to finish processes and manage mortal, robots, and frame linkages. Even though these ideas are frequently used separately, business practice generators firmly recommend combining them to gain more business respect. Hyperautomation is a vast and kindly reasonable tool to attack or compress a part of the unfulfilled objects without means or maybe a suitable opportunity to carry out BPMS fully.

Hyperautomation and Auto Industry

Hyperautomation of the machine business (car industry) is permitted, including multitasking AI, cluster programming, and bias in automation. It has to do with every stage of the robotization process (perception, discourse, plan, automation, estimation, observing, and reassessment). Understanding the complete compass of robotization elements and their non-intercourses and appropriate collaboration is the focus. The proposed method reduces the cost of production. At the turn of events and prototype phases, adding substance invention with the least amount of time and resources.

Hyperautomation-Based Road Construction Business Management

The model of Hyperautomation of Business Processes is based on the principal patterns in the enhancement of huge business the board advancements, taking into account the patterns in the enhancement of advances. The directors can also innovate on the Internet of Behavior, the application of typical experience, Hyperautomation, and the ability to perform administration commerce from any location in space at the level of further developing the manufactured item. In today's world, it's critical to do calculations that increase security and improve an online security association.

Construction Material Enterprise

How does the material business function with hyperautomation? Recent PC and assembly technology advancements have resulted in invaluable assets for digitalizing estimations and organizing mechanical cycles. Moreover, they do it to put structural accessories and constructions together. The framework is built around the concepts of "Motorized Plant" and "Smart Factory." It combines a variety of cutting-edge technology, data, clothing, and programming into a cutting-edge organization. The frame is adaptable and includes motorized subsystems for the assembly of large composites, textiles for targeted cement dissipation, access control subsystems, and board worker jobs. According to the proposed concept, the optimum degree of data multifariousness and running robotization is accommodated by establishing control signals and safely conveying and wringing them to selectors to negotiate the most effective exertion of the significant factory.

Tourism and covid19

Tourism is one of the essential Internet users, which is an essential technological tool for travelers. The Internet has a wide range of effects on travel behavior and has prompted significant modifications in tourism structures for the new era of sophisticated travel. The Covid19 outbreak has altered the way we travel in general. Various organizations in the hospitality industry, such as IndustLabs, digitize their business cycles to compete globally. Digitalization and progress are critical for the development of new strategies. And there's a growing demand for workers with extreme motorized abilities; this is especially true in tourist-friendly areas; organizations in this field should invest in their employees, giving them opportunities to change stations and work in ideal models. The tourism business urgently needs the development, acquisition, implementation, and utilization of data innovation capabilities. What role may automation play in the tourist industry? Through an elaborate process of hyperactive robotization, technology demonstrates their financial and social eventuality in the sector of tourism. Extensive automation of travel industry processes and improving the recognition and processing capabilities of other languages. They also provide several instances, which are only a fraction of the existing and future criteria for creating intelligent and safe tourism.

Cognitive Hyperautomation

Internal robotization, mainly due to AI innovation, expands the scope of business process automation (BPA) by automating information and administrative tasks. Organizations IndustLabs are provided with fantastic critical opportunities to get commercial esteem by modifying work fabrics through internal robotization. However, exploration misses the target of putting calculated focus points on internal robotization together, which stymies logical progress.

Association IndustLabs depicts the basics of internal robotization and gives a collaborative conceptualization. It gives a figure of the major BPA approaches like work process the directors, mechanical cycle automation, and Machine Literacy- worked with BPA while italicizing their corresponding connections. Also, it shows how Machine Literacy can launch the peculiarity of internal robotization- worked with BPA fabrics that work along with the range of featherlight and heavyweight IT prosecutions in bigger IS natural systems. Given this, it also portrays the significance and chances of internal automation in Information Systems exploration.

Hyperautomation and Covid-19 Pandemic

Despite the worldwide COVID-19 outbreak, the expectation is to honor current mechanical arrangements in robotization and automation of business procedures that modify how hotel management ventures function. What factors promote a significant motorized shift in hotel working paradigms and promote a worldview of resourceful and self-sufficient rudiments in COVID-19-affected countries? The use and prosecution of novel arrangements in the field of innovative advancements that promote the improvement of cycles now undergoing lodging trials were permitted. In addition, inventions and prejudices considered critical from carrying out the notion of an autonomous lodge was recognized, even though the COVID-19 outbreak posed a challenge.

PLANNING YOUR NEXT PROJECT?

5 Things you need to know about Motor Control Panels.

Motor Control Panels

A Motor Starter Panel typically is used in industrial and commercial settings, but they can also be used in residential applications. The electrical motor control panel offers a wide range of options for controlling and starting industrial equipment.

1. Low-voltage and higher voltage Installation 120V/240V/480V

They can be used in both low-voltage applications with minimal power requirements, or higher voltage jobs that require more current like electric motors on pumps! In most cases, a motor starter panel is installed by a qualified electrician or other trained professional. However, there are some types of motor controls that are designed for do-it-yourself installation.

Get a Quote

Fill The Form

Motor control panel project?

Get a Quote

2. Wall-mounting

A Motor starter panel come in a variety of sizes, shapes, and styles to meet the needs of different applications. The most common type of motor starter panel is the wall-mounted panel, which is used to control single or multiple motors. Wall-mounted panels are typically made of metal or plastic, and they can be either round or rectangular in shape. Wall-mounted panels are usually mounted on a wall near the electric motor, and they typically have a switch that is used to turn the motor on and off.

3. Floor-mounted

Another common type of motor panel is the floor-mounted panel. Floor-mounted panels are similar to wall-mounted panels, but they are designed to be mounted on the floor instead of on a wall. Floor-mounted panels are typically made of metal, and they can be either round or rectangular in shape. Floor-mounted panels are usually installed near the electric motor, and they typically have a switch that is used to turn the motor on and off.

4. Multi Motor starter panels

A Motor panel can also be used to control multiple motors. Multi-motor panels are typically made of metal, and they can be either round or rectangular in shape. Multi-motor controls typically have a series of switches that are used to turn the electric motors on and off. Multi-motor panels are usually installed near the electric motors, and they typically have a switch that is used to turn the motors on and off.

5. Manual & Automatic Control

Motor panels can be either manually operated or automated. Manual motor control panels are typically used in residential applications, and they typically have a switch that is used to turn the motor on and off. Automated motor control panels are typically used in industrial and commercial applications, and they typically have a series of switches that are used to turn the motor on and off. Automated motor control panels can also be used to control multiple motors. Multi-motor control panels typically have a series of switches that are used to turn the electric motors on and off.

What Can We Build For You?

Regardless of your industry or custom control panel needs, IndustLabs has the experience and manufacturing facilities to design and build your custom control panels. We have an experienced engineering and quality control team dedicated to providing the best solution to your custom control needs. Our motor control panel manufacturers facilities in Dallas, TX and Houston, TX are staffed with experienced wiring and installation technicians, ensuring your custom panel meets safety and performance criteria. Contact Us for more information regarding what we can build for you.

MOtor Control Panel Project

Get a Quote

Top 10 Technologies

Top 10 Technologies That Made World a Digital Village

Are you excited to know about ten technologies that can change the world? If yes, then stay with IndustLabs to know about thrilling technologies.

Computerized technology has a massive impact on our daily lives, from the widespread use of cell phones to the continued integration of technology into our daily routines such as shopping and tracking. It has changed and developed us significantly. Technology has brought about significant changes by inventing several useful gadgets and technologies such as smartwatches and phones. In addition, data gathering, assortment, and storage are made possible by computers and digital tablets. Our lives have become faster and more digital due to the latest inventions and technologies. 

Now the question arises how do different computer technologies deal with our data? IndustLabs can answer all your questions that come into your mind. 

Get a Quote

Fill The Form

Artificial Intelligence and Machine Learning 

Artificial intelligence and machine learning are associated. So when we discuss artificial intelligence and machine learning, we elaborate on their connection with each other. 

Artificial intelligence

AI is the ability of a PC to perform human mental capacities like learning and critical thinking. A system utilizes math and other logic like human beings and performs all functions through AI.

Machine learning

Machine learning is the most common way of utilizing numerical information models to assist a PC without direct guidance. This empowers the computers to keep learning and enhancing their own based on experience. 

AI computer objective is to think and works on its while machine learning computer objective is to develop its intelligence.

Robotic Process Automation 

Robotic process automation (RPA) is an innovation that simplifies it to build, convey, and manage the programming robots that copy human actions with the help of digital computing. Especially like others, programming robots can do things online like what's on a screen, complete the correct keystrokes, investigate what is happening, perceive and isolate data. Regardless, programming robots can do it faster and more dependably than people, without the need to stand up and stretch or take a deep breather.

RPA is non-invasive and can be quickly carried out to speed up digital change. Furthermore, it's excellent for computerizing different work processes that need APIs, virtual desktop infrastructures (VDIs), or data access. 

Quantum Computing

Quantum computing uses the fantastic behaviour of material science like superposition and quantum impedance and then applies it to the computer. This is the merging of new ideas with old programming techniques.

The unit that houses the qubits is kept at a temperature above absolute zero to boost their sanity and reduction impedance. In addition, various types of qubit houses use a vacuum chamber to help with restricting vibrations and equilibrium out the qubits.

Quantum PCs function admirably for demonstrating other quantum functions since they use quantum peculiarities in their processing. This implies that they can deal with the intricacy and vagueness of systems that would over-burden traditional PCs. Some familiar Illustrations of quantum computing is photosynthesis, superconductivity, and complex atomic arrangements.

Signals can be shipped to the qubits through different microwaves, lasers, and voltage strategies.

Edge Computing

Edge computing is the technology that refines the processing of different computer devices, and internet software's by bringing them close to their source. This technology reduces the distances between client and server, maintains indirect authenticity, and decreases bandwidth use. 

It transfers information close to the device from where it is collected rather than depending upon the central area miles away so that information doesn't endure any latency issues that influence the presentation. Moreover, companies can get advantages by processing the data locally rather than in a central area or cloud-based area.

Edge computing was developed due to the dramatic advancement in internet devices associated with the Internet for obtaining information from cloud services and transferring data back to the cloud. 

Virtual and Augmented Reality

Augmented reality (AR) is an educational experience of the present reality in which items have been worked on by automated perceptual information and across multiple material modalities, such as visual, audible, tactile, somatosensory, and olfactory. While computer-generated reality can be described as a framework that joins three fundamental features:

• A mix of genuine and virtual universes

• Nonstop correspondence

• Definite 3D acknowledgement of virtual and certifiable things

The covered information can be beneficial (in the context of everyday living) or destructive (in the context of cyberspace) (for covering the customary climate). However, this experience is so perfectly integrated with the natural world that it is recognized as a brilliant story.

As a result, increased reality continuously changes one's perception of the natural world, whereas augmented reality replaces the client's virtual environment with a reproduction.

Blockchain

A blockchain is scattered data that are arranged in different nodes of the computer. The data is stored electronically and is presented in code language. The most commonly used blockchain application is a digital currency like Bitcoin, in which information remains safe. The revolution with blockchain guarantees the commitment and protection of data and develops a sense of trust without sharing information with a third party.

The blockchain works in a very organized manner. It collects information and arranges them in groups, also known as blocks. Every new information is arranged in a new block, and then this block is added in a chain hence becoming a blockchain. This type of collection made an unaltered timetable of data arranged in a distributed manner. When the block is filled, it is added to the timetable, so each block specific data of a specific time zone is unaltered.

Internet of Things

The Internet of things is the complex of digital devices, mechanical and non-mechanical devices, humans, and other creatures that utilize the different sensors and safely transfer the data without human-human and human-computer association.

Most commonly used IoT are any human with a heart monitor device, any animal with a biochip transponder, or any vehicle with an inbuilt alarm to avoid danger like low tire pressure. IoT works with specific internet protocol (IP) address and transfers data across organizations.

 In the modern world, almost all associations are using IoT to work more effectively and efficiently and to understand the demands of client's better further develop direction and increment the worth of the business.

5G

5G is the fifth generation of cell establishments. Up to multiple times quicker than 4G, 5G is setting out never-before-seen open doors for individuals and organizations.

Quick availability, super-low latency, and more prominent transmission capacity change enterprises and significantly improve regular meetings. In addition, services that we used to consider modern, like e-health, e-learning, traffic systems and mobile cloud gaming, have shown up. With 5G innovation, we can make a more astute, secure, and economic future.

5G works on the same radio frequencies that are presently used in your mobile, in Wi-Fi routers and in on Wi-Fi organizations and in satellite communications, but it still authorizes technology to develop. Previously, we had difficulty downloading a full-length HD film to your phone. Still, now 5G is tackled all these problems smoothly so that all the people can manipulate, understand and supervise all the matters more efficiently. 5G has immense power, and we can develop more and more with it.

Cyber Security

Cyber security or Network protection uses modern technologies, processes, and protective measures to secure our data from cyber-attacks and threats in computers and other personal electronic devices. It also works to lessen the threat of cyber-attack and protect all associations and their data from misuse.

Different Security laws like the GDPR (General Data Protection Regulation) and DPA (Data Protection Act) 2018 can favour the punishment of high fines for those associations who endure network safety breaks. There are additionally non-monetary expenses to be thought of as reputational harm. It is a slip-up to accept that you are unimportant to digital aggressors. Every individual who is associated with the Internet needs digital protection. Most digital assaults are computerized and expect to utilize usual weaknesses rather than explicit sites or associations.

Hyperautomation 

Hyperautomation is a business-driven, restrained technology that associations use to quickly recognize, vet and mechanize however many business and IT processes as could reasonably be expected. Hyperautomation includes the organized utilization of various advances, instruments or stages, including artificial knowledge (AI) and machine learning.

It even takes it to a higher level and increases the robotization. As a result, Gartner distinguished Hyperautomation as one of the year's main ten revolutionary technology trends.

With a broad scope of different technologies like Robotic Process Automation (RPA), machine learning (ML), and artificial intelligence(AI) that are working amicability to computerize complex business processes-where once specialists were essential -Hyperautomation is a way towards a real digital revolution.

PLANNING YOUR NEXT PROJECT?

Electrical Control Panel: What It is and Why You Need One | Industrial Control Panels

Electrical Control Panel: What It is and Why You Need One | Industrial Control Panels

Industrial equipment and machines require defined functions and orderly control to achieve their various process goals. Electrical control panels carry out these functions within manufacturing equipment. An understanding of what they are highlights their critical importance to industry.

Electrical Control Panels: All You Need to Know

In its simplest terms, an electrical control panel is a combination of electrical devices which use electrical power to control the various mechanical functions of industrial equipment or machinery. An electrical control panel includes two main categories: panel structure and electrical components. 

Get a Quote

Fill The Form

Panel Structure of Electrical Control Panels

The structure of an electrical control panel is a combination of an enclosure and a back panel, similar to a breaker box in a home or office.

Enclosures

The enclosure is a metal box which varies in size and is typically made of aluminum or stainless steel. The number of doors (usually one or two) needed on the enclosure determines its size in most industrial applications. The enclosure will come with a UL safety rating (508A is typical) an IP rating, and/or a NEMA classification. These listings help users determine properties such as:

• Indoor/outdoor use

• Waterproof/water resistance

• Dust/solid contaminants proofing

• Hazardous conditions rating

• Explosion-proof rating

These various classifications should be printed on a metal plate and attached to the enclosure for easy identification and reference. 

Back Panels

A back panel is a metal sheet mounted inside the enclosure that provides structural support for DIN rail mounting and wiring ducts. DIN   metal rails feature standardized dimensions and provide a mounting structure for electrical devices. Assembly Wiring ducts provide for the routing and organization of wires while also assisting in the control of electrical noise between devices inside the box.

Electrical Control Panel Electrical Components

Eight types of electrical components exist within an used electrical panel enclosure which define and organize the several different functions carried out by the panel. These components include: 

• Main circuit breaker. This is like the disconnect of the main electrical panel leading into a home or office. Miniature circuit breakers handle between 120V–480V in most industrial applications which established control over circuit components.

• Surge arresters. This component prevents lightning strikes or utility power surges from damaging the electrical components inside the panel due to overvoltage.

• Transformers. Depending on the incoming voltage, transformers may reduce voltage to 120V for various components or step down voltage to 24V in instances where incoming power is 120V.

• Terminal blocks. These blocks help to organize and distribute the array of wires coming from various sources to different electrical devices.

• Programmable Logic Controller (PLC). This is essentially a CPU contained inside the control panel. This unit is the brains of the control panel, providing monitoring and control of the various mechanical processes. In will include various inputs and outputs to and from mechanized functions of the production equipment.

• Relays and contactors. These on/off switches control mechanized functions based on commands from the PLC. Smaller relays control functions like lights and fans. Larger relays, called contacts, control more advanced functions like motor controllers.

• Network switches. The communication hub of the control panel, network switches facilitate communication between the PLC and the various network compatible devices on the production line.

• Human Machine Interface (HMI). These components allow an operator to monitor or control certain functions of the machinery. Common HMIs include video monitors, joysticks, buttons, switches, and keyboards.

Do You Need a Custom Electrical Control Panel?

The design of a custom electrical control panel will depend upon the complexity of the system it operates. Designs can include a simple electrical relay system or a more complex PLC system with single or multiple PLC networks with IIoT or SCADA integrations. Indicators that your organization might need a custom panel design include a need for more advanced operation of various production operations; more cohesive, universal control of systems; and/or a need for improved HMI.

Custom Electrical Control Panel Maintenance

Maintenance is another key consideration for electrical control panels. Facilitating maintenance is a critical element in custom electrical control panel design. Maintenance elements should include: 

• Clearly labeled components, wiring, and terminals

• Capability to monitor the status of the various electrical connections

• Control of particulates and dust within the enclosure

• Pest control measures

Custom Industrial Electrical Control Panels from IndustLabs

Electrical control panels are essential for industrial automation. They provide higher-level monitoring and control of the various functions of production machinery, allowing manufacturers to define, organize, and meet production objectives. 

IndustLabs has more than 15 years of experience in the design and construction of electrical control panels serving industries such as: 

• Food & beverage

• Oil & gas

• Pharmaceutical

• Power generation & power circuit components

• Control Board Component

• Manufacturing

• Fluid handling

• Material handling

We provide new installations and upgrades to existing systems. Contact us for more information concerning the electrical control panel solutions provided by IndustLabs.

The Importance of Automation in the Oil & Gas Industry

The oil and gas industry is growing every day—but it can be difficult to keep up with this increase in demand without automation. Various automated systems, such as SCADA and PLC technology, are incredibly useful in catching and preventing errors, increasing productivity, and reducing safety risks.

Get a Quote

Fill The Form

Automation in the Oil & Gas Industry

The market for oil and gas is rapidly growing, and the use of automation in this industry is expanding right along with it. Demand for an increased oil and gas supply is particularly prevalent in developing regions due partially to population increases in these areas. 

While transmitting, extracting, and refining oil and gas can be incredibly complex, automation helps to simplify the process. By incorporating automative practices, companies can increase productivity, decrease costs, and provide greater safety and convenience for personnel. Automation is particularly beneficial due to the fact that oil and gas wells are frequently located in remote locations that are difficult and dangerous for people to work in.

SCADA Systems

One common type of automation in the oil and gas industry is supervisory control and data acquisition (SCADA). SCADA systems collect information and data at remote oil and gas locations, therefore reducing the need for supervisors and personnel to make trips to the sites. This saves time and money, and aids in personnel safety. Additionally, managing the incredibly high volumes of data put out by oil sites is an immense challenge; SCADA systems make this data collection significantly more manageable. 

Use of SCADA in the Upstream Sector

Most frequently, SCADA systems in the upstream sector are used to remotely gather data and transmit it back to headquarters. In this scenario, SCADA systems allow personnel to quickly respond to critical situations, preventing blowouts and increasing safety. 

Use of SCADA in the Midstream Sector

As oil and gas moves downstream, it must traverse thousands of miles of pipe systems, often moving through harsh conditions. SCADA systems in this midstream sector monitor the flow of oil, ensuring that the pipeline’s pressure remains optimal. SCADA systems can also detect leaks, resolving issues before they escalate.

Use of SCADA in the Downstream Sector

This segment of the oil and gas industry consists of plants that specialize in processing and refining oil. SCADA systems are used here to make sure that the plants are prepared for the appropriate amount of product inflow. These systems also increase personnel safety by detecting and mitigating errors.

PLC Technology

While SCADA systems are largely used to remotely collect data, a programmable logic controller (PLC) connects with field devices to control various automated processes. PLC technology utilizes communication protocols to regulate processes within plants.

The Industrial Internet of Things

The industrial Internet of Things (IIoT) enables various machinery and systems to communicate with each other without human intervention. In the gas and oil industry, IIoT is used to increase security, manage industrial and customer data, and provide preventative maintenance to machinery. IIoT has numerous benefits, including:

• Decreasing environmental impact

• Providing real-time data

• Increasing efficiency and profits

• Reducing risks

IndustLabs Automation Solutions for the Oil & Gas Industry

For more than 10 years, IndustLabs has provided high quality automation solutions for use in a wide range of industries. We offer Web HMI that easily integrates with your preexisting SCADA system, making automation even more streamlined. 

Additionally, we develop, program, and configure PLC technology. This is useful in a variety of applications; for example, we have successfully tested our PLC technology for use in automating flare stack operations. Our PLC technology can determine gas and pressure buildup within an oil well by evaluating Key Performance Indicators (KPIs). The PLC can then ignite flare stacks and alert personnel to ignition failures, leading to an increase in productivity and profits. 

IndustLabs specializes in providing effective and streamlined automation solutions. To learn more about how we can help your business, contact us or request a quote today. Also, subscribe to our newsletter below to stay up to date on the latest trends in the Industry.